CHALLENGE

To laminate a pad between two outer layers and deposit an accurately measured liquid scent to be used in a device to create various mood scents on demand.

SOLUTION

Design a rotary assembly system integrating unwinds, infeeds, pad die cut and transfer, heat laminating and die cutting in time with a precision liquid metering and delivery system. Functions were timed and registered to one another to operate at high speed.

RESULTS

The system was a purpose-built system where no standard system was available, that operated at high speed delivering precision product at national production volumes with quick change features for different size discs and various scent changes. Another successful Purpose-Built Converting System with a very happy customer!