CASE STUDY:  DIE SEGMENTATION

CASE STUDY: DIE SEGMENTATION

CHALLENGE A large international customer’s project had two separate parts they wanted to produce for an application, however, one product had different interior features.  Upping the scale was that these products were going to be in time sensitive production that...
CASE STUDY:  CUTTING STABILITY

CASE STUDY: CUTTING STABILITY

CHALLENGE A customer of Bernal that was using Bernal RP® dies in a competitor’s cutting module frame, was experiencing less than expected die life which included inconsistencies in their ability to maintain extremely tight percentage-cut tolerances within an already...
CASE STUDY:  CUTTING ABRASIVE MATERIALS

CASE STUDY: CUTTING ABRASIVE MATERIALS

CHALLENGE We have a customer, a tier one automotive supplier, that was cutting a product that contained multiple layers of material. They had been running the same product successfully for many years until they had to replace one of the layers with a material that...
CASE STUDY:  DISCONTINUOUS COPPER STRIP WIRE HARNESS

CASE STUDY: DISCONTINUOUS COPPER STRIP WIRE HARNESS

CHALLENGE Design an automated assembly system for a 21 foot long 2 inch wide flat wire harness. The harness would have 8 lanes of copper that would all start at the same beginning and terminate at different lengths then a gap then return for another length in the same...
CASE STUDY:  FOOD PROCESSING

CASE STUDY: FOOD PROCESSING

CHALLENGE Our customer, who is a major food product manufacturer, contacted IMPACT due to die life issues they have been experiencing on their production food processing equipment. With high volumes required daily and uptime being extremely important, losing...
CASE STUDY:  EXTREME TEMPERATURE FORMING ROLLS

CASE STUDY: EXTREME TEMPERATURE FORMING ROLLS

CHALLENGE Design a two roll station on a base with controls to rotate and heat a pair of 12 inch diameter rolls with forming shapes to a controlled 1000 degrees f for a heat forming application. SOLUTION Design forming rolls with electrical heaters capable of 1000...