Services
Menu
Once we’ve finalized the concept we enter the critical stage of engineering, where we make sure your vision is strategically and structurally sound. Due-diligence includes answering the following key questions:
How will the machine work?
We provide conceptual solutions with all of the diagrams and drawings that the job requires.
How long will it take to build your machine?
We provide projected delivery dates based on current assumptions and requirements.
How much will it cost? We provide an estimate early on to discern if it makes sense to proceed. You can provide budget numbers as we move forward in the project before we provide a final quotation for the project.
We integrate your electrical specifications, applicable safety standards and approved components into a unique Electrical Automation package. Bernal’s engineering team will work with you throughout the entire process to meet your needs and requirements.
During this stage we’ll perform the following work: Determine overall Automation design & Strategy Complete Electrical design Determine best operating platform for the application Complete programming and operator interface Data collection
At this point we’ll start putting everything together.
This stage includes:
We thoroughly test the finished machine to make sure it is operating at your exact specifications, and we welcome our customers to our facility to be an integral part of this process.
Our start-up and commissioning process includes:
After your machine has passed our battery of tests, it’s time to bring it home.
We offer the following support during this final stage of the process:
IMPACT’s industry knowledge is deep and vast, with experience and solutions for the growing demands of its customers’ converting needs. The experts at IMPACT look several steps downstream at its customer’s customers. The company can create a “moment of impact” when the consumer sees its product. IMPACT gives them the resources of experience, knowledge, and solutions to create – their moment of impact.
Customers benefiting from IMPACT’s one-stop-shop offerings include large national integrators with 200-300 facilities producing a wide range of items. They gain efficiencies by having one company service them. Converting is more than just cutting a box – it’s also folding, creasing, scoring it, making an opening feature that will tear when it’s supposed to but not before. IMPACT has found that most converters will use a combination of means to convert, cut, crease, and fold material. IMPACT is incentivized to offer the best solutions that meet all its customers’ requirements.
We help create brilliantly designed, engineered dies, and systems.
See what IMPACT dies
& systems can do
Services
IMPACT Converting & Systems Solutions specializes in full-service design to meet the needs of your project. Custom roll designs, feasibility assessments help aid in configuration and compatibility with your machinery.
Our Research and Development process consists of offering the concept, proposal, and product or system prototype. Unless we have complete confidence that the solution can move seamlessly from concept to production, we will continue to design and test until the whole package fits your needs. Customers don’t have to go to multiple sources or accept changes to their already validated design for production. IMPACT introduces an engineering emphasis so that it can innovate for all customers, creating a standardized/centralized technology database.
Extensive material experience allows us to optimize the parameters of your die, such as blade angles, sharpness, rout depth, and cavity spacing so that your job is profitable and hassle-free.
At IMPACT, we’re dedicated to cultivating our truly world-class R&D Proof of Concept program. We provide rotary system solutions that include developmental and proof of principle engineering, build, and testing. We’ve proven ourselves time and again as leaders in the field, providing concepts and testing of unique die cutting, converting, and assembly processes by developing innovative equipment and tooling configurations.
The wealth of experience we’ve gained over the decades positions us to quickly and effectively combine innovations and solutions from our various successful projects with the specific needs of the project at hand. Frequently the end result of our work is patentable and offers our customers long-term innovation and competitive advantages in their markets. We also offer a wide array of proven, turn-key systems that we’ll customize to a greater or lesser extent depending on your singular needs and goals.
New and unique products are some of our favorites to work with, as these items require innovative solutions in order to be produced cost-effectively. IMPACT’s lengthy experience in this arena allows us to draw upon concepts and solutions from across many industries. Our broad knowledge base allows us to provide you with entirely new systems never before thought possible, giving you a competitive edge. We’ve done this very thing for Fortune 500 companies, startups, and we’d love to do this with you, too!
We are successful precisely because of our aptitude for increasing speed, decreasing complexity, simplifying processes and adding the capability to existing equipment. Where possible we develop non stop continuous motion workflows to replace inefficient start/stop indexing equipment greatly improving production output. IMPACT has all of the technology, insight, and experience needed to serve as your R&D department, and we’re happy to put our creativity and proven record of success to work for you.
IMPACT’s industry knowledge is deep and vast, with experience and solutions for the growing demands of its customers’ converting needs. The experts at IMPACT look several steps downstream at its customer’s customers. The company can create a “moment of impact” when the consumer sees its product. IMPACT gives them the resources of experience, knowledge, and solutions to create – their moment of impact.
Customers benefiting from IMPACT’s one-stop-shop offerings include large national integrators with 200-300 facilities producing a wide range of items. They gain efficiencies by having one company service them. Converting is more than just cutting a box – it’s also folding, creasing, scoring it, making an opening feature that will tear when it’s supposed to but not before. IMPACT has found that most converters will use a combination of means to convert, cut, crease, and fold material. IMPACT is incentivized to offer the best solutions that meet all its customers’ requirements.
We help create brilliantly designed, engineered dies, and systems.
