PURPOSE BUILT SYSTEMS

BATTERY MANUFACTURING SYSTEMS

Batteries and Energy
Storage Systems

We precisely tool our machinery to process the high quality materials required for the manufacture of batteries including lead acid, lithium and other various types packaged in cylindrical, prismatic or pouch cell configurations. We can combine mechanical cutting, permeation, and high strength sealing processes to ensure reliable cells are manufactured with precision at rapid production speeds.

APPLICATIONS

At IMPACT, we have the experience and expertise necessary to create truly world-class rotary dies and rotary die machines to serve the precise demands of the battery manufacturing industry. Below are just a few areas where IMPACT excels in this particular arena:

 

  • Heat Seal/ Laminating
  • Vacuum Transfer
  • Stacking
  • Ultrasonics
  • Rotary Die
  • Cutting/Scoring
  • Punching
  • Unwinding/Rewinding
  • Consistent Repeatability
  • Single Source
  • Turn-Key
  • Innovative Solutions

MEDICAL/PHARMACEUTICAL SYSTEMS

ALCOHOL SWAB MACHINES

Purpose-built rotary systems designed for converting cotton swabs, gauze swabs, and iodine swabs. At IMPACT, we’ve been designing, manufacturing, and implementing high-speed, complex rotary converting systems crafted specifically to meet the exacting demands of the medical and cosmetic industries for decades. The systems we create are engineered to flawlessly and quickly handle every step in the production of a wide variety of wipes and other pads made from both woven and non-woven material.

22" MACHINE SPECS

  • Pad length tolerance: +/-.06″
  • Print-to- cut: +/- .06″
  • Pad to pouch center: +/- .06″
  • Pad length: 1.2”
  • Pouch width (cross web direction) 1.6 inches
  • Pouch length (web direction) 1.7 inches
  • Machine components designed to withstand both alcohol and iodine
  • 2650 parts per minute continuous operational speed.
    3000 parts per minute maximum mechanical speed.
    Available printing capabilities for the top side of the finished pouch
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11" MACHINE SPECS

  • Pad length tolerance: +/-.10″
  • Print-to- cut: +/- .12″
  • Pad to pouch center: +/- .16″
  • Pad length: 1.2”*
  • Pouch width (cross web direction) 1.6 inches*
  • Pouch length (web direction) 1.7 inches*
  • Machine components designed to withstand both alcohol and iodine
  • 2650 parts per minute continuous operational speed. Half haze is half the output of the full size, and depends on the product size repeat – 1325PPM
  • 3000 parts per minute maximum mechanical speed. Half haze is half the output of the full size, and depends on the product size repeat—whats important is the machine runs at 50 ft/min or 1500 PPM
    Available printing capabilities for the top side of the finished pouch

* Variable based on application

11 & 22" ALCOHOL SWAB SYSTEM FEATURES

  • Constant tension nonwoven unwind
  • Nonwoven slitting and feed stations
  • Nonwoven infeed
  • Nonwoven slitting/scoring station
  • Folding station
  • Pad cutting station with vacuum transfer
  • Constant tension bottom film unwind
  • Bottom film turn bar section
  • Bottom film pull rolls
  • Liquid fill station
  • Constant tension top film unwind
  • Top film turn bar section
  • Top film pull rolls
  • Chill/feed station
  • Product perforation and slit station
  • Final die cut (sheeter) station
  • Machine base and mechanical drive components
  • Servo motor drive and control system
  • Flexo printer
    Design and controls engineering package

FOOD PURPOSE BUILT SYSTEMS

FOOD PROCESSING Systems

IMPACT designs and manufactures custom food grade rotary systems to your specifications including sheeting, die cutting, forming, moulding, or embossing and/or conveying to your next process.

At IMPACT, we have been designing and manufacturing custom food process systems to our customers’ exacting specifications for over 45 years. We specialize in creating high-speed, high-efficiency continuous web and sheet processing systems to meet the ever-evolving demands of the food process industry. Our world-class service department supports and maintains production operation commitments around the globe.

FEATURES

IMPACT food processing systems are used for snack foods, breakfast cereals, potato dough, rice dough, and corn dough. Features of these systems include:

 

  • Food grade systems
  • Standard and custom designed
  • Modular roll stands
  • Innovative, experienced engineering staff
  • High-resolution servo controls and drives

FOOD PROCESSING CUTTERS

We pride ourselves on designing and manufacturing custom food grade tooling to your precise specifications. We also manufacture solid and segmented tools made specifically to cut and/or form various food products. IMPACT offers a variety of material choices including plastics and various food grade steel alloys, as well as several hardening techniques and machining processes to ensure you have the right tool for the right job.

 

  • Food grade solid and segmented tooling
  • Food grade plastic tooling and stainless cutters
  • Complete stainless tooling
  • Sanitary and washable tooling
  • Ultra-precise tool and cutting shape tolerances
  • High precision machining techniques including CAD/CAM, CNC & CMM
  • Pneumatic product and regrind transfer tooling
  • Custom designed tooling
  • Temperature controlled rolls
  • Turnkey system capabilities
  • Innovative, experienced engineering staff

PURPOSE BUILT CONVERTING SYSTEMS

FOLDING CARTON Systems

IMPACT designs and manufactures custom food grade rotary systems to your specifications including sheeting, die cutting, forming, moulding, or embossing and/or conveying to your next process. At IMPACT, we have been designing and manufacturing custom food process systems to our customers’ exacting specifications for over 45 years. We specialize in creating high-speed, high-efficiency continuous web and sheet processing systems to meet the ever-evolving demands of the food process industry. Our world-class service department supports and maintains production operation commitments around the globe.

FOLDING CARTON SYSTEMS

We manufacture a complete line of folding carton rotary systems for in-line (with virtually any type of printing press) or off-line use. Our rotary cutting systems integrate all the post-press operations required to register to printed board, then crease, die cut and stack finished cartons all while accommodating today’s ever-increasing press speeds.

Our expertise and wealth of rotary die cutting experience guarantee state-of-the-art designs and implementation of unwinds, prefeeds, decurls, cutter infeeds, rotary die modules, skew belts, shingle deliveries, fan-wheel stackers, and receding pile stackers.

We take full responsibility for your entire project, from initial design, equipment construction, and continuing on with service and ongoing customer support. This includes working with you and your team on designing new applications for the ever-evolving folding carton industry.

We manufacture a complete line of folding carton rotary systems for in-line (with virtually any type of printing press) or off-line use. Our rotary cutting systems integrate all the post-press operations required to register to printed board, then crease, die cut and stack finished cartons all while accommodating today’s ever-increasing press speeds. Our expertise and wealth of rotary die cutting experience guarantee state-of-the-art designs and implementation of unwinds, prefeeds, decurls, cutter infeeds, rotary die modules, skew belts, shingle deliveries, fan-wheel stackers, and receding pile stackers. We take full responsibility for your entire project, from initial design, equipment construction, and continuing on with service and ongoing customer support. This includes working with you and your team on designing new applications for the ever-evolving folding carton industry.
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CONFIGURATIONS

  • We design, build, install and service complete folding carton cutting systems around the globe. In our experience, the design of the cutter base unit, module, and the stacker configuration are all equally critical.
  • IMPACT’s proven module designs include floor-mounted roll-in styles, base-mounted roll-in styles, and lift-in styles.
  • We create both mechanical and electronic cutter drives to suit the needs of a given business. Stacker options include fan- wheel and receding pile for both long and short cartons.
  • In addition to complete systems, IMPACT offers individual rotary cutter creasers for seamless integration with your current system.

CREASE CUTTER FEATURES

FOLDING CARTON SYSTEMS PRODUCTS

  • Speeds of up to 1,500 fpm (457 mpm)
  • Widths as narrow as 12” and as wide as 80” (304.8mm to 2032mm)
  • Registration accuracy to 0.005″ (.013cm)
  • Maximum die life module designs
  • Carton repeats from 4” to 80”
  • 10-minute changeovers
  • State-of-the-art ELS drive systems
  • Gable Top Packaging
  • Aseptic Packaging and
  • Pouches
  • Beverage Carriers
  • Frozen Food Cartons
  • Paper Cups
  • Cereal Cartons
  • Overnight Mailer
  • Envelopes
  • Cigarette Cartons
  • Liquor Cartons
  • Fast Food Cartons
  • General Folding Cartons

The Moment of IMPACT

IMPACT’s industry knowledge is deep and vast, with experience and solutions for the growing demands of its customers’ converting needs. The experts at IMPACT look several steps downstream at its customer’s customers. The company can create a “moment of impact” when the consumer sees its product. IMPACT gives them the resources of experience, knowledge, and solutions to create – their moment of impact.

Customers benefiting from IMPACT’s one-stop-shop offerings include large national integrators with 200-300 facilities producing a wide range of items. They gain efficiencies by having one company service them. Converting is more than just cutting a box – it’s also folding, creasing, scoring it, making an opening feature that will tear when it’s supposed to but not before. IMPACT has found that most converters will use a combination of means to convert, cut, crease, and fold material. IMPACT is incentivized to offer the best solutions that meet all its customers’ requirements.

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