Products

RP® DIES

RP® DIES: ALLOWING YOU TO FOCUS ON WHAT MATTERS

          All of our RP® dies feature consistently strong blade design and long-life, meaning your technicians can focus on the important work of maintaining an entire rotary cutting machine, instead of worrying about when the die is going to need sharpening again.

RP® DIES DELIVER 

          RP® dies provide consistently excellent results because we guarantee:

  • Cleanliness of cut

  • Durability

  • Burr-free cutting

  • Low operator maintenance

  • High-speed operation

  • In-die scrap stripping

  • Perfect creasing, scoring, and embossing

CROSSOVER TECHNOLOGY

HOW WE ENSURE
THE CLEANEST CUT

Our unique and proprietary technology allows us to place all of the upper cutting edges of a rotary die on one side of the cut, across and around the die unit. Doing this allows us to move the upper and lower cutting edges closer together, ensuring a cleaner cut. We gain extraordinary precision by engineering a side position adjustment for blades running around the die, and rotational position adjustments for blades running across the die. Ultimately, this results in a vastly increased die life while also giving you more control over the most precise die adjustments.

CLEANNESS OF CUT

Our unique and proprietary technology allows us to place all of the upper cutting edges of a rotary die on one side of the cut, across and around the die unit. Doing this allows us to move the upper and lower cutting edges closer together, ensuring a cleaner cut. We gain extraordinary precision by engineering a side position adjustment for blades running around the die, and rotational position adjustments for blades running across the die. Ultimately, this results in a vastly increased die life while also giving you more control over the most precise die adjustments.

APPLICATIONS

Ideal materials for this type of die cutting include a wide variety of high-density materials, including highly abrasive media. The ability to change RP® dies in their modules in a matter of minutes maximizes productivity by minimizing downtime during changeover, increasing line capacity and resulting in the lowest possible cost-per-thousand in the industry.

TYPICAL PRODUCTS SUITABLE FOR RP® ROTARY DIES

  • Gable top packaging
  • Aseptic packaging & pouches
  • Beverage carriers
  • Frozen food cartons
  • Paper cups
  • Cereal cartons
  • Overnight mailer envelopes
  • Cigarette cartons
  • Liquor cartons
  • Fast food cartons
  • General folding cartons and many more…

SPECIFICATIONS

  • 10 to 500 million revolutions before sharpening
  • Solid, Partially or Fully Segmented Construction
  • Cuts material thickness up to .125″ (3.175mm)
  • Die diameter range: 3″ to 30″ (76.2mm to 762.0mm)
  • Lowest cost-per-thousand in most volumes
  • Web width of 1″ to 110″ (25mm to 2794mm)
  • Able to withstand multiple sharpenings over the course of the die life

SUITABLE MATERIALS

  • Paperboard
    High-density plastic
  • Masonite
  • Corrugated
  • Recycled board
  • Coated boards

The Moment of IMPACT

IMPACT’s industry knowledge is deep and vast, with experience and solutions for the growing demands of its customers’ converting needs. The experts at IMPACT look several steps downstream at its customer’s customers. The company can create a “moment of impact” when the consumer sees its product. IMPACT gives them the resources of experience, knowledge, and solutions to create – their moment of impact.

Customers benefiting from IMPACT’s one-stop-shop offerings include large national integrators with 200-300 facilities producing a wide range of items. They gain efficiencies by having one company service them. Converting is more than just cutting a box – it’s also folding, creasing, scoring it, making an opening feature that will tear when it’s supposed to but not before. IMPACT has found that most converters will use a combination of means to convert, cut, crease, and fold material. IMPACT is incentivized to offer the best solutions that meet all its customers’ requirements.

Products

From Start to Solution

We help create brilliantly designed, engineered dies, and systems.